Beckhoff AL2000 Linear servomotor Bedienungsanleitung

DocumentationLinearservomotorAL2xxx4.020140707VersionDate

Safety3 Safety3.1 SafetyinstructionsSafetyrulesConsiderthefollowingsafetyinstructionsanddescriptions!Productspecificsafetyinstructionsare

Safety3.2 SpecialsafetyinstructionsfortheAL2xxxThesafetyinstructionsaredesignedtoavertdangerandmustbefollowedduringinstallation,comm

SafetyAttentionDamagetothemagnetsathighertemperaturesThemagnetsshouldneverbeexposedtotemperaturesabove70°C.Theycanbecomedemagnetise

Handling4 Handling4.1 Transport• Climatecategory:2K3accordingtoEN60721• Transporttemperature:25°C+70°C,max.fluctuation20K/hour• Tran

Productidentification5 Productidentification5.1 AL2xxxscopeofdeliveryPleasecheckthatthedeliveryincludesthefollowingitems:• Motorfromthe

Technicaldescription6 Technicaldescription6.1 DesignofthemotorsThelinearservomotorsfromtheAL2xxxseriesarebrushlessthreephasemotorsfor

Technicaldescription6.2.1 PowerderatingAmbienttemperaturefT=TemperatureutilisationfactortA=Ambienttemperaturein°CCalculationofthepower

Technicaldescription6.3 StandardfeaturesTheAL2xxxlinearservomotorseriesfromBeckhoffisnotaselfcontainedsystem.Itincludesvariouscompone

Technicaldescription6.3.1 Coilunit,primarypart(N/S)TheNtype(normalwinding)representsthepreferredtype.TheStype(speedwinding)hasahi

Technicaldescription6.3.3 MagneticEncoderSystem(MES)(optional)TheAL2200000yMagneticEncoderSystem(MES)representsaninexpensivepositionme

TechnicaldescriptionAttribute AL20xx AL24xx AL28xxScrewsformagneticplates(stainless)M5x10,DIN7984 M5x10,DIN7984 M5x16,ENISO4762Screwsforc

Mechanicalinstallation7 Mechanicalinstallation7.1 InstallationsequenceWARNINGDamageduetouncontrolledmagneticattractiveforcesThesequencespec

MechanicalinstallationInstallationorder:1. Mountthecoilunitonthecarriage.2. Movethecarriagetotheendofthetrack.Securethecarriagein

Mechanicalinstallationsurface,canbeusedforthispurpose.Locatingpinscanbeinsertedintotheroundholes.Lateralpositioningofthecoilunit

Mechanicalinstallation7.3 AssemblingthemagneticplatesAttentionDamagetothemagneticplatesThemagneticplatesareverysensitivetoknocks.Alway

Mechanicalinstallation7.3.1 InsertingthelocatingpinsCAUTIONDamageduetounwantedmovementsofthecarriageIfthecarriageisalreadymounted,mov

Mechanicalinstallation7.3.2 Attachmentofthemagneticplates1. Makesurethatthemagneticplateiscorrectlyaligned.Attheend,allthemagnetic

Mechanicalinstallation4. Theothermagneticplatescannowbeassembledinasameway.Correctalignmentoftheplatescanalsoberecognisedwheneac

Mechanicalinstallation7.3.3 CoilunitandmagneticplateInthecaseofthemotorsfromtheAL2000andAL2400series,observetheoffsetofthecoilu

Mechanicalinstallation7.4 CouplingoflinearservomotorsLinearservomotorscanbeconnectedwithoneanotherinordertoacttogetheronamagnetict

Documentedmotors–AL2xxxDocumentedmotors–AL2xxxLinearservomotor MaximumvelocityPeakforce ContinuousforcewithaircoolingPeakcurrentwithai

MechanicalinstallationPDM1M2=phasedistance“PhaseL1/Motor1”to“PhaseL1/Motor2”x=Housingclearancez=Distancebetweenthemountinghole

Mechanicalinstallation7.4.3 CalculationoftheoffsetThewiringmustbedoneaccordingtothelayoutofthecoilunits.Theoffsetmustbedetermined

Mechanicalinstallation7.4.5 Positionsofthephaselines7.4.5.1 PhaselinesAL20xx7.4.5.2 PhaselinesAL24xx7.4.5.3 PhaselinesAL28xx0aircooledLi

Mechanicalinstallation7.4.5.4 PhaselinesAL28xx1watercooledLinearservomotorAL2xxx 33Version4.0

Mechanicalinstallation7.4.6 Minimumdistancebetweenthemotorsa)Motorcablespointingawayfromeachotherb)Motorcablespointinginthesamedire

Mechanicalinstallation7.5 DismantlingsequenceWARNINGDamageduetouncontrolledmagneticattractiveforcesThedismantlingsequencegivenintheseins

Electricalinstallation8 Electricalinstallation8.1 ImportantnotesDANGERSeriousriskofinjurythroughelectricshock!• Onlystaffqualifiedandtrai

Electricalinstallation8.2 ConnectionofmotorswithpreassembledcablesBeckhoffofferspreassembledmotorandfeedbackcablesforsafe,fasterandf

Electricalinstallation8.2.1 AX5000connectiondiagramforAL2xxxandMES*IfnoConnectorBoxisused,theZK45400020xxxxthermalprotectioncontact

Electricalinstallation8.2.2 AX5000connectiondiagramforAL2xxxandabsolutevalueencoder*IfnoConnectorBoxisused,theZK45400020xxxxthermal

TableofcontentsTableofcontentsDocumentedmotors–AL2xxx ...

Electricalinstallation8.2.3 AX5000connectiondiagramforAL2xxxandSin/Cosencoderwithzeropulse*IfnoConnectorBoxisused,theZK45400020xxxx

Electricalinstallation8.2.4 AX5000connectiondiagramforAL2xxxandTTLencoderwithzeropulse*IfnoConnectorBoxisused,theZK45400020xxxxthe

Electricalinstallation8.3 TemperaturesensorThecoilunitisequippedwithtwotemperaturesensors,aPTC1kandaKTY216.Thetemperaturesensorsar

ElectricalinstallationT(ºC) 0 10 20 30 40 50 60 70 80 90 100 110 120 130RKTY(Ω) 815 886 961 1040 1123 1209 1300 1394 1492 1594 1700 1810 1923 2041T

Installationofthewatercooling9 InstallationofthewatercoolingNoticeEquippingwithwatercoolingOnlytheAL20xxandAL28xx1000seriesareequip

InstallationofthewatercoolingWatercoolingconnectionsthatcanbeusedforhoseswithaninsidediameterof4mmare,forexample,theFestoPU4

Installationofthewatercooling9.4 ConnectingthehosesAttentionManufacturingthehosesThehosesmustmatchthechosenconnectors.Theconnectorsmus

Commissioning10 Commissioning10.1 ImportantnotesCAUTIONSeriousriskofinjury!• Onlyspecialistpersonnelwithextensiveknowledgeintheareasofel

Commissioning10.2.2 Commissioning• Checkthatthedriveelements(carriage,magneticplate,coilunit)aretightlyfastenedandcorrectlyadjusted.•

Commissioning10.3 TroubleshootingThefollowingtableistobeseenasa“FirstAid”box.Therecanbealargenumberofdifferentreasonsforafault,

Tableofcontents8 Electricalinstallation...

Technicaldata11 TechnicaldataAlldatavalidfor40°Cambienttemperatureand100Kovertemperatureofthewinding.Thedatacanhaveatoleranceof

Technicaldata11.2 AL20xxTechnicaldata AL2003 AL2006 AL2009 AL2012Windingtype S N/S N/S N/SMotorconfiguration 3phasesynchronouslinearmoto

TechnicaldataTechnicaldata AL2015 AL2018 AL2024Thermalresistance(Rth) 0.20°C/W 0.16°C/W 0.12°C/WMagneticattractiveforce(Fa) 2000N 2850N 34

Technicaldata11.2.1 DimensionaldrawingAL20xxLinearservomotorAL2xxx 53Version4.0

Technicaldata11.3 AL24xxTechnicaldata AL2403 AL2406 AL2412Windingtype S S SMotorconfiguration 3phasesynchronouslinearmotors(400–480VAC)Pe

Technicaldata11.3.1 DimensionaldrawingAL24xxLinearservomotorAL2xxx 55Version4.0

Technicaldata11.4 AL28xx0aircooledTechnicaldata AL2812000x AL2815000x AL2830000xWindingtype N/S N/S N/SMotorconfiguration 3phasesync

Technicaldata11.4.1 DimensionaldrawingAL28xx0aircooledLinearservomotorAL2xxx 57Version4.0

Technicaldata11.5 AL28xx1watercooledTechnicaldata AL2830100x AL2845100xWindingtype N/S N/SMotorconfiguration 3phasesynchronouslinearm

Technicaldata11.5.1 DimensionaldrawingAL28xx1watercooledLinearservomotorAL2xxx 59Version4.0

Foreword1 ForewordCAUTIONDangerforpersons,theenvironmentorequipmentThemotorsareoperatedinthedrivesysteminconjunctionwithBeckhoffserv

Technicaldata11.6 CalculationofthebrakeresistorDuringthebrakingprocedureofthelinearaxis,energyisfedbackintotheservodrive.Duringt

SupportandService12 SupportandServiceBeckhoffandtheirpartnersaroundtheworldoffercomprehensivesupportandservice,makingavailablefastan

ForewordCopyright©BeckhoffAutomationGmbH,Germany.Thereproduction,distributionandutilizationofthisdocumentaswellasthecommunicationofi

Foreword1.2 DocumentationissuestatusIssue Comment4.0 Completerevision3.0 Newcontentsadded–imagesupdated2.1 Newcontentsadded2.0 Newpublicati

GuidelinesandStandards2 GuidelinesandStandardsCAUTIONDangerforpersons,theenvironmentorequipmentLinearservomotorsfromtheAL2xxxseriesare